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Thread: Fuel pump replacement. Just glad that the boot is so large!

  1. #1

    Default Fuel pump replacement. Just glad that the boot is so large!

    Posted here for posterity are my notes about this replacement that I recently did. An adventure to be sure!

    https://sites.google.com/site/jaspis...mp_notesV2.pdf
    1998 D2 series S8
    1994 C4 series Audi 100 quattro, 2.8L AAH engine, 4 speed Automatic transmission (AET CEZ).
    1995 C4 series Audi A6 quattro sedan 2.6l ABC
    1995 C4 series Audi A6 quattro Avant 2.6l ABC

  2. The Following 4 Users Say Thank You to 100_quattroluap For This Useful Post:

    broke90 (April 3rd, 2020), IchBautAuto (March 30th, 2020), jaydece (April 6th, 2020), jsol (April 2nd, 2020)

  3. #2

    Default

    Thats a pro write-up. Anyone needing to do this will thank you. Great job.
    C5 RS6: Sportec, Milltek & Wagner -- B5 RS4 : tastefully modified -- Audi 1.8 quattro 132 Kw -- UNIMOG 404 TLF8

  4. #3
    Join Date
    Jan 2009
    Location
    Blue Mountains, NSW
    Posts
    1,937
    Thanked: 50

    Default

    That's VERY detailed! Some ideas for simple DIY tools. Thanks!

    Current:
    2004 A6 C5 Sedan 3.0 V6 Quattro
    2005 A6 4F Sedan 3.2 V6 Quattro
    1999 A4 B5 Avant 2.4 V6

    Retired:
    1990 100 Sedan 2.3
    1991 90 Sedan 2.3
    1999 A4 B5 Sedan 2.4 V6

  5. #4

    Default

    Hi Paul,

    Glad to see you're on here too!

    I hope my input into the pump replacement job was of some use to you.

    If you're interested, I documented my experience replacing my pump in the D2 and I've linked it below.
    Make a cuppa, its a bit of a read as i trouble shoot my way to my problem. Pump housing was removed from the tank 3 times in total I think, which was how I learned the best method for removing it!
    (For those that don't realise, the D2 fuel pump is a pretty intricate bit of engineering brilliance, and a very cosy fit in the tank!)

    2001-s8-fuel-voltage-issue-i-think
    Marty




    ---
    Current:
    2001 S8 - 19" x 9" C5 RS6 rims, Solar Sunroof, heated leather front and rear seats, tinted side and rear glass, RNS-D, XCarlink, Bose, clunky old phone in arm rest...
    2002 S8 - 18" RS4 reps (for now), Solar Sunroof, 'Sports' mode shifter... Engine dropped valve on PO - work in progress...

    Gone but not forgotten:
    ​1997 A4 Quattro V6 Manual "Hamilton's Club Sport"

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